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Types of Fly Ash

Types of Fly Ash

Types of Fly Ash

Fly ash is broadly categorized based on its chemical composition, particle size, and collection location. The two primary types are:

  • Class F Fly Ash: Rich in silica, low in calcium, used in concrete, bricks, and road base.
  • Class C Fly Ash: High in lime content, self-cementing, suitable for soil stabilization and structural fills.

Both types enhance workability and chemical resistance in construction materials.

Detailed Classification of Fly Ash

1. Classification by Chemical Composition
  • Class F Fly Ash
    Origin: Bituminous and anthracite coal
    Composition: Rich in silica, alumina, iron; low in calcium
    Characteristics: Pozzolanic
    Applications: Cement, bricks, mine backfill, road base stabilization
  • Class C Fly Ash
    Origin: Lignite or sub-bituminous coal
    Composition: Higher calcium oxide
    Characteristics: Pozzolanic + Self-cementing
    Applications: Soil stabilization, cement replacement, structural fills
Types of Fly Ash

Source: FHWA

2. Classification by Location of Collection
  • Dry Fly Ash: Collected via electrostatic precipitators; used in high-grade applications
  • Wet Fly Ash (Pond Ash): Mixed with water, coarse and variable quality, used for embankments and land reclamation
3. Classification by Particle Size
  • Micronized Fly Ash: Finer particles, high-performance applications
  • Coarse Ash: Lower reactivity, typically landfilled or used as fill material
Additional Notes

Fly ash may contain trace heavy metals (arsenic, mercury, chromium, lead) and must be handled properly. It appears in various colors - light grey to brown - depending on the carbon content and coal source.

India ' s Fly Ash Generation

India is the third-largest electricity producer, heavily dependent on coal. In 2024, India generated 29.4 lakh metric tons of fly ash. The figure is projected to grow with increasing industrial energy demand.

Source: Monthly Abstract of Ash Generation and Utilization (Apr 2023 - Mar 2024)

Fly Ash Generation in India
Factors Affecting Fly Ash Generation
  • Coal Composition: Indian coal contains 30 - 45% ash
  • Power Generation: ~100-120 tons fly ash per GWh
  • Technology: Efficiency improves but ash remains significant
  • Boiler Type: Pulverized coal boilers produce 80% of fly ash; most commonly used